Tablet Deflazakort
(Original: Deflazacort Tablets)
Sumber: drugsformulations.com via archive.org
MFR of Deflazacort Tablets
March 3, 2021
iamraj
Tablets
0
MFR of Deflazacort Tablets
TABLE OF CONTENTS
S.NO.
TITLE
Page No.
1.0
PRODUCT DETAILS
2.0
MANUFACTURING FORMULA
3.0
LIST OF EQUIPMENTS
4.0
GENERAL PRECAUTIONS
5.0
MANUFACTURING INSTRUCTIONS
6.0
PROSES PEMBUATAN DETAILS
6.1
GRANULATION
6.2
COMPRESSION
1.0 PRODUCT DETAILS:
NAMA PRODUK
Deflazacort Tablets
Product Description
White color round shape, uncoated tablet having one side mid break line and other side plain.
Strength
6 mg
Label claim
Each uncoated tablet contains:
Deflazacort – 6 mg
UKURAN BATCH
5,00,000 Tablets
Average Weight
110 mg
Shelf Life
24 months
Storage
Store in a cool, dry and dark place below 25 0 C.
Drug Category
Corticosteroids Drug
2.0 MANUFACTURING FORMULA:
Material Name
Grade
Category
Quantity per Unit (In mg)
Batch Qty.
(In kg)
Dry Mixing
Deflazacort
—
API
6 mg
3.000 kg
Sodium Starch Glycolate
IP
Disintegrant
3.33 mg
1.665 kg
Talcum
IP
Anti-caking agent
5 mg
2.500 kg
Starch
IP
Diluent
10 mg
5.000 kg
Aerosil
IP
Glidant
1.5 mg
0.750 kg
Lubricant
MCCP PH-112
IP
Diluent
83.17 mg
41.585 kg
Magnesium Stearate
IP
Anti- Adherent
1 mg
0.500 kg
3.0 LIST OF EQUIPMENTS:
Sr. No.
Machineries/Equipments
Capacity
Equipment ID.
1.
Weighing Balance
100 kg
2.
Vibro Sifter
30 inch dia.
3.
Octagonal Blender
60 liter
4.
Double Cone Blender
200 liter
5.
Compression Machine
35 Station
6.
Halogen Moisture Balance
—
4.0 GENERAL PRECAUTIONS:
API Description: A white or creamy white color crystalline powder.
All the Manufacturing Activities shall be performed under controlled conditions (temperature NMT 25 0 C and relative humidity NMT 60%).
When working with Active Ingredients and drug product or mixture of Active Ingredients and Excipients, wear gloves and mask to avoid exposure and contact with any body parts.
5.0 MANUFACTURING INSTRUCTIONS:
All activities shall be performed as per current SOPs.
Take the line clearance from QA before starting the manufacturing operation during batch to batch and product to product change over.
Do not overwrite the entry. In case of mistake, cancel the entry by single line with sign & date and make correct entry.
PROSES PEMBUATAN DETAILS:
6.1 GRANULATION:
STEP – I (SIFTING):
Check Sieve integrity (before sifting and after sifting).
Set the Vibro Sifter (capacity: 30 inch dia.) and sieve the Dispensed Materials as per Sieve sizes mentioned below:
Material Name
Std. Qty. (kg)
Sieve No.
Dry Mixing
Deflazacort
3.000 kg
60 #
Sodium Starch Glycolate IP
1.665 kg
60 #
Talcum IP
2.500 kg
60 #
Starch IP
5.000 kg
100 #
Aerosil IP
0.750 kg
14 #
Lubricant
MCCP-PH-112 IP
41.585 kg
30 #
Magnesium Stearate IP
0.500 kg
30 #
Collect sifted Deflazacort IP (3.000 kg) in one Polybag (capacity: 5.0 kg)
Collect sifted Sodium Starch Glycolate IP (1.665 kg),Talcum IP (2.500 kg), Starch IP (5.000 kg) and Aerosil IP (0.750 kg) in one Polybag (capacity: 10 kg).
Collect sifted MCCP PH-112 IP (41.585 kg) in two Polybag (capacity: 25 kg each)
Collect sifted Magnesium Stearate IP (0.500 kg) in one Polybag (capacity: 1.0 kg)
STEP – II (DRY MIXING):
Transfer sifted Sodium Starch Glycolate IP, Talcum IP, Starch IP and Aerosil IP in Octagonal Blender (capacity: 60 liter) and mix for 10 minutes.
Mixing Time: 10 minutes (clockwise direction)
Mixing Speed: 15 RPM
Add sifted Deflazacort in the material of Step-II (a) and mix for 10 minutes.
Mixing Time: 10 minutes (clockwise direction)
Mixing Speed: 15 RPM
Unload the material of Step-II (b) from Octagonal blender in one Polybag (capacity: 20 kg).
STEP – III (PRE-LUBRICATION):
Load the mixed material of Step –II(c) in Double Cone Blender (capacity: 200 liter) from Polybag and add sifted MCCP PH 112 IP in Double cone blender and mix properly till uniform mixing.
Mixing Time: 30 minutes (15 minutes clockwise direction and 15 minutes anti-clockwise direction)
Mixing Speed: 10 RPM
STEP – IV (LUBRICATION):
Add the sifted Magnesium Stearate IP in Pre Lubricated Materials of Step-III in Double Cone Blender and mix properly till uniform mixing of materials with Magnesium Stearate IP.
Mixing Time: 05 minutes.
Mixing Speed: 10 RPM.
STEP- V (BLEND SAMPLE ANALYSIS):
After completion of lubrication, collect the composite blend sample (Qty. 10 gm) and send to QC for analysis according to the table below:
Test
Specification
Appearance of blend
Blend Uniformity
Blend Assay
LOD
Bulk Density
Tapped Density
Compressibility Index
Hausner Ratio
White color free flowing granular powder
90 % to 110 %
98 % to 103 %
1.0 % to 1.5 % (To be established in next batch)
To be established in next batch
To be established in next batch
To be established in next batch
To be established in next batch
STEP – VI:
Take Tare Weight of two Poly-lined HDPE Containers (capacity: 30 liter each), record the Tare Weight in BMR and unload the above blended material from Double Cone Blender in Poly-lined HDPE Containers (capacity: 30 liter each) and weigh the material with containers and record the Gross Weight of the material and calculate the Net Weight of the material as per given formula:
Net Weight = Gross Weight – Tare weight
Affix the status label with following details – Product Name, Batch No., Batch Size, Mfg. Date, Exp. Date, Tare Weight, Gross Weight and Net Weight on the Poly-lined HDPE Container.
Batch Yield of Lubricated granules:
Theoretical Batch Yield: 55.000 kg (100 %)
Actual Batch Yield Limit NLT 54.450 kg (NLT 99 %) (To be established in next batch).
STEP – VII:
Clean all equipments used in the granulation as per respective equipment cleaning SOP.
COMPRESSION:
STEP – I:
After receiving of QC approval for the blend, verify the Net Weight of the received blend as per status label in Granules Day Store.
After confirmation continue the compression with 35 stations (D-Tooling) Compression Machine of the blend as per the following parameters and In Process checks under controlled environmental condition.
S.No.
Parameters
Standard
No. of Tablets
In-Process Frequency
1.
Feed frame alignment and adjustment
Should be satisfactory
—–
—–
2.
Lower Weight Assembly
Should be satisfactory
—–
—–
3.
Hydraulic Pressure
5 – 6 Tones
—–
—–
4.
Machine Speed
20 RPM -22 RPM
—–
—–
5.
Upper Punch Size
6.5 mm with break line
—–
—–
6.
Lower Punch Size
6.5 mm
—–
—–
7.
Length of Tablets.
6.5 mm
—–
—–
8.
Width of Tablets
6.5 mm
6/Individual
2 hours
9.
Thickness of Tablets
2.5 mm ±.2 mm
6/Individual
2 hours
10.
Weight of 20 Tablets
2.200 gm. ± 2%
20/Composite
30 minutes
11.
Uniformity of Weight
NMT 02 tablets out of 20 deviate from the standard average weight by more than 3 % and no single tablet deviates from the standard average weight by more than 5 %
20/Composite
01 hour
12.
Standard Average Weight of Tablets
110 mg ± 2 %
20/Individual
30 minutes
13.
Hardness
NLT 3.0 kg/cm 2
6/Individual
30 minutes
14.
Disintegration Time
NMT 15 min (IHS NLT 3 minute)
6/Composite
01 hour
15.
Friability
NMT 1%
20/Composite
01 hour
Collect the compressed tablets in SS Container (capacity: 20 liter each on both sides), when SS containers are filled with tablets, transfer the tablets in two Poly-lined HDPE Containers as given in below Step-III.
STEP – II:
Send the composite sample of compressed tablets (Qty. 30 tablets) to QC department for analysis.
STEP-III
Take Tare Weight of two Poly-lined HDPE Containers (capacity: 30 liter each), record the Tare Weight in BMR and transfer the compressed tablets in Poly-lined HDPE Containers (capacity: 30 liter each) and weigh the compressed tablets with containers and record the Gross Weight of the compressed tablets and calculate the Net Weight of the material as per given formula:
Net Weight = Gross Weight – Tare weight
Affix the status label with following details – Product Name, Batch No., Batch Size, Avg. Weight, Mfg. Date, Exp. Date, Tare Weight, Gross Weight and Net Weight on the Poly-lined HDPE Containers.
Batch Yield of Compressed Tablets:
Theoretical Batch Yield: 55.000 (100 %)
Actual Batch Yield Limit NLT 54.450 kg (NLT 99 %) (To be established in next batch)
STEP – IV:
After completion of compression clean the Compression Machine as per cleaning SOP.
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